In-Mold Coating Machine for SMC Compression Molding

Advanced In-Mold Coating System for Superior Surface Finish

This in-mold coating (IMC) system from AS365 delivers exceptional surface quality and reduced cycle times for your sheet molding compound (SMC) compression molding operations. Designed with reliability and precision in mind, these systems ensure consistent coating application and seamless integration with your existing press equipment. 

The machine works seamlessly with your SMC molding process. After the initial cure, the press releases tonnage or even opens slightly and our specialized injectors – featuring customizable tip configurations and reliable open/close signals – deliver coating directly onto the part surface. The hydraulic metering unit (available in 7-66 cubic inch options) precisely controls the coating volume and flow rate. Water-cooled components keep the coating at the ideal temperature, while automated recirculation prevents settling. When the press closes again, it spreads the coating evenly across the part, creating a superior finish without the need for secondary painting operations. 

Key Features

• Versatile Configuration Options: Available in single, dual, or triple meter versions to match your production requirements
• Compact Mobility: Installed on a convenient cart system for easy movement and positioning
• Multiple Capacity Options: Choose from 7-66 cubic inch metering units to accommodate various part sizes and coating volumes
• Precision Metering: Linear transducer technology provides accurate volume measurement and shot size control
• Automated Recirculation: Programmable recirculation cycle maintains optimal coating temperature and viscosity
• Water-Cooled Components: Integrated cooling system prevents premature curing and ensures consistent coating quality
• User-Friendly Controls: Allen Bradley PanelView interface with intuitive programming and fault diagnostics
• Reliable Hydraulic System: Accumulator-based hydraulic package delivers consistent pressure and flow rates

Technical Specifications

• Metering System: 4:1 hydraulic-to-resin ratio piston-style cylinder with precise volume control
• Supply System: Air-operated diaphragm pump with 9:1 ratio and teflon packings
• Injector Technology: Industry-proven injector design with over 35 years of field experience
• Cooling System: Water-cooled supply tank and injector components
• Control System: Allen Bradley PLC with 10 inch PanelView operator interface
• Pressure Monitoring: Integrated pressure transducers for real-time monitoring
• Press Integration: Simple connection for seamless integration with your molding press

Benefits

• Enhanced Part Quality: Achieve Class A surface finishes with consistent coating application
• Reduced Cycle Times: Optimized metering and injection system minimizes coating application time
• Lower Reject Rates: Precise volume control and pressure monitoring ensure coating consistency
• Easy Maintenance: Standard components and accessible design for simplified servicing
• Solvent Flushable: Complete system can be flushed for preventative maintenance and superior coatings
• Compact Footprint: Standard cart width of 1 meter fits easily alongside your press

Common Applications for this IMC System

• Automotive: Exterior panels, interior trim, and structural parts
• Transportation: Specialized parts for heavy truck, marine, and agricultural equipment
• Recreation: Components for vehicles such as jet boats

Ready to Optimize Your Compression Molding Process?

Our team of equipment specialists is ready to help you select the perfect IMC system configuration for your specific application requirements. We offer comprehensive consultation, installation support, operator training, and ongoing technical assistance to ensure your successful implementation.

Contact our team today to request a quote, product demonstration, or to discuss how our in-mold coating machines can optimize your compression molding process and elevate your product quality to new heights.