Cartridge Filling System for High-Viscosity Silicone Sealants and Adhesives (HG 523)

Industrial Cartridge Filling Equipment for Two-Part Adhesives and Sealants

This industrial cartridge filling system is designed for high-volume dispensing of high-viscosity adhesives and sealants into standard cartridges. Capable of handling 1K, 2K unmixed, and 2K mixed chemistries, the unit operates from 5-gallon pails or 55-gallon drums and supports fixed mix ratios including 1:1, 2:1, 4:1, and 10:1. It can be configured as a fully pneumatic system or integrated with a PLC for advanced control. Built for continuous flow and precise filling, this system excels in aerospace, defense, and repackaging environments where performance and flexibility are critical.

Key Features of This High-Viscosity Cartridge Filling System

• High-Viscosity Material Handling: Engineered for smooth, continuous flow of thick, two-part chemistries into standard cartridges.
• Fixed-Ratio Precision: Maintains consistent mix ratios of 1:1, 2:1, 4:1, 10:1, and more, ideal for high-stakes production settings.
• Standard Pneumatic Operation: The system runs fully pneumatic by default—safe for volatile environments and simple to operate. Optional PLC integration is available for advanced control.
• Drum and Pail Compatibility: Supports dispensing directly from 5-gallon pails or 55-gallon drums for workflow flexibility.
• Customizable Controls: Configure with boom arms, foot pedal activation, and automated gunning to match application needs.
• Trusted Industrial Performance: Built for critical environments like aerospace assembly, military manufacturing, and cartridge repackaging.
• Made in the USA: Constructed with high quality materials.

System Specifications

• Model: HG 523
• Adhesive Compatibility: 2-Part Adhesives and Sealants
• Fixed Ratio Options: 1:1 2:1, 4:1, 10:1 and Everything Else
• Container Size: 5 Gallon Pail x 5 Gallon Pail or 55 Gallon Drum x 5 Gallon Pail
• Material Viscosity Range: 15,000 - 1,800,000 cps

Common Customizable Options

This system can be tailored to suit your specific cartridge filling workflow and production environment. Common customization options include:

• Container Configuration: Available in 5-gallon x 5-gallon or 55-gallon x 5-gallon setups
• Boom Arm: Optional boom arm for enhanced mobility and ergonomic dispensing
• Foot Pedal Activation: Hands-free operation via pneumatic foot pedal control
• Auto-Gunning: Enables automatic cartridge filling for consistent output and reduced operator fatigue
• Shot Size Control: Adjustable output settings for precise cartridge fills
• PLC Integration: Optional PLC controls available for advanced automation and process management

Compatible Materials

This system is designed to handle high-viscosity, two-part materials commonly used in industrial cartridge filling, including:

• Structural adhesives (1K and 2K epoxies, polyurethanes, methacrylates, and silicones)
• Aerospace-grade sealants and bonding agents
• Defense and marine-grade two-part compounds
• Specialty repackaging adhesives for critical applications