{"product_id":"coherix-3d-mini-inspection-system","title":"Coherix 3D Mini™ 3D Inspection System for Small \u0026 Micro Bead Dispensing (0.2–3.5 mm)","description":"\u003ch2\u003eInline 3D Inspection for Micro Bead Dispensing\u003c\/h2\u003e\n\u003cp\u003eThe Coherix 3D Mini™ is a compact, inline 3D inspection system designed for precision dispensing of \u003cstrong\u003esmall and micro adhesive beads from 0.2 to 3.5 mm\u003c\/strong\u003e. Using four high-speed 3D laser sensors mounted around the dispensing nozzle, the system captures a complete bead profile—\u003cstrong\u003emeasuring the height, width, volume, and location in real time\u003c\/strong\u003e.\u003c\/p\u003e\n\u003cp\u003eAcquiring up to 400 samples per second per sensor, the Coherix 3D Mini micro bead inspection device provides continuous visibility into dispensing performance. \u003cstrong\u003eIt can\u003c\/strong\u003e \u003cstrong\u003edetect defects such as gaps, skips, and neck-downs as they occur\u003c\/strong\u003e. The embedded processing software analyzes the bead geometry against the defined specifications to help identify variation and optimize dispensing performance without the need for an external computer.\u003c\/p\u003e\n\u003cp\u003eWhen integrated with Coherix Adaptive Process Control (APC), the micro adhesive bead inspection system also enables real-time process adjustments to reduce scrap and improve consistency.\u003c\/p\u003e\n\u003cp\u003e\u003ciframe width=\"560\" height=\"315\" src=\"https:\/\/www.youtube.com\/embed\/iOnj0dK_1NA?si=1kUu0hGj2oAtG1Qw\" title=\"YouTube video player\"\u003e\u003c\/iframe\u003e\u003c\/p\u003e\n\u003ch3\u003eCoherix 3D Adaptive Process Control (APC)\u003c\/h3\u003e\n\u003cp\u003e\u003cstrong\u003eFrom detection to real-time process adjustment.\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eThe Coherix 3D Mini™ bead inspection system supports Adaptive Process Control (APC) to continuously monitor dispensing performance using 3D measurement data. It analyzes bead geometry and placement against defined specifications to identify process variation in real time.\u003c\/p\u003e\n\u003cp\u003eWhen process drift, part variation, or dispensing inconsistencies are detected, the system can communicate with dispensing equipment to enable on-the-fly adjustments. This process control for micro bead dispensing helps maintain consistent bead quality, reduce variation, and improve overall process stability without interrupting production.\u003c\/p\u003e\n\u003ch3\u003eAdaptive Process Control Solutions\u003c\/h3\u003e\n\u003cp\u003eAvailable as optional software modules:\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eCoherix 3D AutoRepair™:\u003c\/strong\u003e Automatically repairs gaps, bubbles, and neck-down defects during dispensing without operator intervention\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCoherix 3D LocationMaster™:\u003c\/strong\u003e Locates parts in 3D space and sends offsets to the robot to adjust the dispensing path and maintain accurate bead placement\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCoherix 3D Z-Tracking™:\u003c\/strong\u003e Dynamically maintains proper tip-to-part distance to accommodate part variation and help prevent nozzle damage or scrap\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCoherix 3D Lateral Tracking™:\u003c\/strong\u003e Adjusts bead position relative to part features to maintain consistent bead-to-edge distance and help prevent squeeze-out\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCoherix 3D VAC® (Volume Adaptive Control):\u003c\/strong\u003e Detects volume variation and automatically adjusts bead output to maintain consistent bead volume\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003e\u003ca title=\"Coherix 3D TCP Locator™ Automated Tool Center Point (TCP) Calibration System for Precision Dispensing\" href=\"\/products\/coherix-3d-tcp-locator\"\u003eCoherix 3D TCP Locator™\u003c\/a\u003e:\u003c\/strong\u003e Measures actual nozzle position and recalibrates the robot Tool Center Point (TCP) in real time\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3\u003eSystem Components\u003c\/h3\u003e\n\u003cp\u003eThe Coherix 3D Mini™ adhesive bead inspection system combines compact 3D sensor hardware with integrated processing software to deliver inline inspection with support for adaptive process control.\u003c\/p\u003e\n\u003cp\u003eIt features a lightweight, robot-mounted sensor assembly positioned around the dispensing nozzle. Four high-speed 3D laser sensors capture the full bead profile, providing 360° inspection coverage in any dispensing direction.\u003c\/p\u003e\n\u003cp\u003eEmbedded Coherix software processes bead data during dispensing—analyzing bead geometry and detecting defects without the need for an external computer. This self-contained design enables straightforward integration into existing dispensing processes.\u003c\/p\u003e\n\u003ch3\u003eKey Benefits\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eContinuous 3D Inspection:\u003c\/strong\u003e Provides ongoing visibility into micro bead geometry and placement during dispensing for improved process control\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eImproved Process Consistency:\u003c\/strong\u003e Detects process variation and supports corrective adjustments when integrated with APC solutions\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eReduced Scrap and Rework:\u003c\/strong\u003e Identifies defects such as gaps, skips, and neck-downs during dispensing to help prevent downstream issues\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eDesigned to Avoid Production Slowdowns:\u003c\/strong\u003e High-speed data acquisition and processing support inline micro bead inspection without impacting throughput\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCompact, Self-Contained Design:\u003c\/strong\u003e Lightweight, robot-mounted system with integrated processing for simplified integration\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eReliable in Challenging Conditions:\u003c\/strong\u003e Operates independently of part color or ambient lighting, including low-contrast applications\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3\u003eAdvanced Features\u003c\/h3\u003e\n\u003ch4\u003e360° Inspection Coverage\u003c\/h4\u003e\n\u003cp\u003eFour high-speed 3D laser sensors mounted around the dispensing nozzle capture the full bead profile, providing 360° inspection coverage in any dispensing direction.\u003c\/p\u003e\n\u003ch4\u003eHigh-Speed Data Acquisition\u003c\/h4\u003e\n\u003cp\u003eAcquiring up to 400 samples per second per sensor, the system supports high-throughput production with continuous inline micro glue bead inspection.\u003c\/p\u003e\n\u003ch4\u003eAdaptive Process Control Integration\u003c\/h4\u003e\n\u003cp\u003eUsing continuous 3D measurement data, the system can communicate with dispensing equipment to support process adjustments when integrated with APC solutions.\u003c\/p\u003e\n\u003ch4\u003eReliable in Challenging Conditions\u003c\/h4\u003e\n\u003cp\u003eOperates independently of part color and ambient lighting, including low-contrast applications such as black-on-black materials.\u003c\/p\u003e\n\u003ch4\u003eCompact, Self-Contained Design\u003c\/h4\u003e\n\u003cp\u003eThe lightweight, robot-mounted sensor assembly features integrated processing for straightforward integration into existing dispensing systems.\u003c\/p\u003e\n\u003ch4\u003eProven 3D Imaging Platform\u003c\/h4\u003e\n\u003cp\u003eBuilt on Coherix’s proprietary Shark hardware and i-Cite software platforms, with field-proven performance across a wide range of manufacturing environments.\u003c\/p\u003e\n\u003ch3\u003eCommon Applications\u003c\/h3\u003e\n\u003cp\u003eCoherix 3D Mini™ is ideal for small and micro bead dispensing applications where precision and consistency are critical, including:\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003eElectronics and component assembly\u003c\/li\u003e\n\u003cli\u003eAutomotive manufacturing\u003c\/li\u003e\n\u003cli\u003eBattery and energy storage applications\u003c\/li\u003e\n\u003cli\u003eMedical and high-precision device assembly\u003c\/li\u003e\n\u003cli\u003eGeneral industrial adhesive dispensing\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3\u003eProven Technology\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eHigh-Speed Inline Inspection:\u003c\/strong\u003e Acquires up to 400 samples per second per sensor to support continuous inspection of micro bead dispensing in high-throughput environments\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSelf-Contained System Architecture:\u003c\/strong\u003e Integrated processing eliminates the need for an external computer, simplifying deployment\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eField-Proven Platform:\u003c\/strong\u003e Built on Coherix’s proprietary Shark hardware and i-Cite software platforms, with successful deployment across global manufacturing environments\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3\u003eRequest a Quote or Speak with an Expert\u003c\/h3\u003e\n\u003cp\u003eLooking to improve dispensing consistency and reduce scrap? Contact our team to discuss your application and find the right Coherix 3D Mini™ solution. \u003ca href=\"\/pages\/contact-us\"\u003eRequest a quote\u003c\/a\u003e or get in touch today.\u003c\/p\u003e","brand":"Coherix","offers":[{"title":"Default Title","offer_id":48598696820992,"sku":"COHERIX-3D-MINI-BEAD-SYSTEM","price":0.0,"currency_code":"USD","in_stock":false}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/2514\/4112\/files\/coherix-3d-mini-sensor.jpg?v=1776173420","url":"https:\/\/www.dispensing.com\/products\/coherix-3d-mini-inspection-system","provider":"Dispensing.com","version":"1.0","type":"link"}